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SCOUT-CAM: Remote Reconnaissance Rover

Introduction

SCOUT-CAM is a compact, dual-mode reconnaissance rover designed for inspecting hazardous, confined, or hard-to-reach indoor environments where human entry is unsafe, slow, or simply impractical. Typical use cases include:

  • Checking suspicious packages or unattended bags from a safe distance.
  • Surveying smoke-filled rooms before firefighter entry.
  • Inspecting crawl spaces and attics.
  • Scouting around collapsed furniture or shelving in search-and-rescue training exercises.
  • Looking for lost pets, leaks, or chewed cables in places a human cannot easily reach.

The rover streams live video from an on-board ESP32-CAM and is steered with a Sony DualShock 4 controller. It seamlessly switches between two operating modes:

  • Tele-operated mode — the operator drives the rover and aims the camera using the PS4 controller's analog sticks.
  • Autonomous mode — when activated, the rover uses an ultrasonic sensor to avoid obstacles and continue exploring on its own, so it never freezes in a dangerous spot.

General Description

The system has three logical layers, separated by the communication medium they use:

  1. PS4 controller (Bluetooth) — provides the human interface. Left stick → forward/turn. Right stick → camera pan/tilt. Triangle button → toggle autonomous/manual mode. Cross button → emergency stop.
  2. Host computer (Wi-Fi) — receives controller events over Bluetooth, converts them into high-level commands and forwards them as HTTP Requests to the ESP8266 over a TCP socket. The same script also pulls the MJPEG video stream from the ESP32-CAM and displays it in a window for the operator.
  3. Rover (ESP8266 + ESP32-CAM) — the ESP8266 parses incoming commands, drives the L298N H-bridge and the two servos, samples the ultrasonic sensor, and runs the obstacle-avoidance state machine when in autonomous mode. The ESP32-CAM runs independently alongside it, doing nothing but serving the live camera feed over HTTP.

In manual mode the ESP8266 is essentially a translator: it turns network commands into signals for the servos and the DC motors. In autonomous mode it ignores the drive commands from the PC and instead runs a simple behaviour:

  1. Go forward.
  2. If an obstacle is detected within 20 cm, stop.
  3. Pan the camera left and right, take a distance reading at each side.
  4. Turn toward the side with more free space; resume forward motion.

The operator can take control back at any moment by pressing the mode-toggle button on the PS4 controller — useful when the rover gets stuck or makes a poor decision.

Hardware Design

To address the elephant in the room, the reason the PS4 controller input passes through the Host PC instead of going straight to the ESP32-CAM is that, because the module only has one available antenna, activating both Bluetooth (Classic) and WiFi at the same time would require handling allocating time slices to both protocols on the antenna. This isn't a problem on itself, but the video quality of the live feed (already pretty low) would take a nosedive, together with serious input lag for the controller inputs.

Even after control of the sensor, servos and motors was moved to the newly added ESP8266, the issue persists, as the microcontrollers doesn't have neither internally implemented Bluetooth, nor enough pins to attach a Bluetooth module. While an ESP32 (with integrated Bluetooth) might've been preferable in this situation, time and budget constraints did not allow purchasing of another microcontroller.

Hardware Modules

Adafruit Feather HUZZAH ESP8266
ESP32-CAM (AI-Thinker)
3-pin Makeblock ultrasonic sensor
2× resistors (5 V → 3.3 V divider for the ultrasonic SIG line)
2× Makeblock Analog servos
L298N dual H-bridge motor driver
2× DC motors
MB102 power supply module
9 V battery (MB102 input)
3.7 V Li-Po battery (ESP8266 logic)
6× AA battery pack (motor supply)
Host PC
Sony DualShock 4
ESP32-CAM-MB USB to serial adapter for flashing

Pin Connections

ESP8266 (Feather HUZZAH):

GPIO 4 Servo 1 — signal
GPIO 5 Servo 2 — signal
GPIO 2 Ultrasonic SIG (via 5 V → 3.3 V voltage divider)
GPIO 16 L298N ENA
GPIO 14 L298N ENB
GPIO 0 L298N IN1
GPIO 15 L298N IN2
GPIO 13 L298N IN3
GPIO 12 L298N IN4
BAT/EN 3.7 V Li-Po battery
GND Common ground

ESP32-CAM:

5V pin MB102 5 V rail
GND Common ground
(all other pins) Not connected

Software Design

TBA

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